Cranes & Lifting Machinery
Case Study: Hidrokon HK 165 K7+L5 Knuckle Boom Crane
Model: HK 165 K7+L5; Equipment Type: 16-ton Dual-Knuckle Boom Truck-mounted Crane; Production Year: 2024 Model
Turkey
Self-installation
July 17, 2026
Machine Information
Machine Type: Heavy-duty Truck-mounted Dual-Knuckle Boom Crane
Core Parameters: Max Lifting Capacity 16ton (7ton+5ton Dual Boom), Max Working Radius 12m, 2-section Knuckle Boom, 6x4 Heavy-duty Truck Chassis
Working Condition: Heavy cargo handling, narrow space operation, industrial equipment installation, mountainous area construction
Application Scenarios: Building material lifting & transportation, industrial equipment installation, municipal engineering heavy-duty operation, warehouse heavy cargo handling, bridge accessory installation, forestry heavy-load loading & unloading
Core Parameters: Max Lifting Capacity 16ton (7ton+5ton Dual Boom), Max Working Radius 12m, 2-section Knuckle Boom, 6x4 Heavy-duty Truck Chassis
Working Condition: Heavy cargo handling, narrow space operation, industrial equipment installation, mountainous area construction
Application Scenarios: Building material lifting & transportation, industrial equipment installation, municipal engineering heavy-duty operation, warehouse heavy cargo handling, bridge accessory installation, forestry heavy-load loading & unloading
Before: Pain Points
1. Large visual blind spots in cab operation, unable to clearly observe the dual knuckle booms and load status in narrow construction sites
2. Ground command personnel are required for full-process cooperation in heavy-load lifting, a single operator cannot complete precise positioning and load handling alone
3. High safety risks exist during heavy-load operation, with potential hazards of load tipping and boom collision caused by misoperation
4. The original wired control has limited operating distance, and the optimal viewing position cannot be flexibly selected to adapt to complex site conditions5. Poor fluency of dual-knuckle boom cooperative operation in narrow spaces, leading to low lifting efficiency and high collision risk
2. Ground command personnel are required for full-process cooperation in heavy-load lifting, a single operator cannot complete precise positioning and load handling alone
3. High safety risks exist during heavy-load operation, with potential hazards of load tipping and boom collision caused by misoperation
4. The original wired control has limited operating distance, and the optimal viewing position cannot be flexibly selected to adapt to complex site conditions5. Poor fluency of dual-knuckle boom cooperative operation in narrow spaces, leading to low lifting efficiency and high collision risk
Installation Solution
1. Receiver Installation: The industrial wireless receiver is fixed in the hydraulic valve compartment of the truck chassis, with IP68 waterproof and dustproof protection, adapting to harsh outdoor construction site conditions
2. Wiring Scheme: One-to-one matching with the control signal interface of the original hydraulic multi-way valve, wire-free non-destructive installation, without damaging the original hydraulic system, safety logic and load protection system of the truck
3. Remote Controller Configuration: Customized industrial proportional joystick remote controller, with preset action logic matching the original hydraulic flow curve, adapting to single-hand operation for dual-boom coordination, with emergency stop and anti-misoperation design
4. On-site Debugging: Calibrate joystick stroke and hydraulic action speed, match the original emergency stop safety function and load limit protection, test the stability and anti-interference ability of wireless signal transmission over 100m in complex construction sites, and fully adapt to the original safety protection mechanism of the truck
2. Wiring Scheme: One-to-one matching with the control signal interface of the original hydraulic multi-way valve, wire-free non-destructive installation, without damaging the original hydraulic system, safety logic and load protection system of the truck
3. Remote Controller Configuration: Customized industrial proportional joystick remote controller, with preset action logic matching the original hydraulic flow curve, adapting to single-hand operation for dual-boom coordination, with emergency stop and anti-misoperation design
4. On-site Debugging: Calibrate joystick stroke and hydraulic action speed, match the original emergency stop safety function and load limit protection, test the stability and anti-interference ability of wireless signal transmission over 100m in complex construction sites, and fully adapt to the original safety protection mechanism of the truck
Control Configuration
8 Channels
Control Channels
Yes
Proportional Control
Yes
Electronic Throttle
Yes
Manual Mode Retained
Controlled Movements
1. Main Boom Lift / Lower
2. Knuckle Boom Fold / Unfold
3. Slewing Left / Right
4. Main Hoist Up / Down
5. Auxiliary Hoist Up / Down
6. Outrigger Extend / Retract (Front/Rear Independent)
7. Engine Throttle8. Fly Jib Extend / Retract
2. Knuckle Boom Fold / Unfold
3. Slewing Left / Right
4. Main Hoist Up / Down
5. Auxiliary Hoist Up / Down
6. Outrigger Extend / Retract (Front/Rear Independent)
7. Engine Throttle8. Fly Jib Extend / Retract
Result
1. Safety Improvement:
Operators can complete the whole process control in the ground safety area, away from the risks of cab operation and heavy-load misoperation, and completely avoid safety hazards of load tipping and boom collision
2. Efficiency Improvement:
A single operator can complete the full heavy-load lifting workflow independently without ground command cooperation, the overall work efficiency is improved by more than 30% in narrow construction sites
3. Labor Saving:
Reduce 1-2 ground command personnel, greatly reduce labor and management costs for construction projects
4. Customer Feedback:
The remote controller is precise and smooth in operation, stable in signal and anti-interference in complex construction sites, adapts to narrow space operation, the modification scheme does not affect the original vehicle warranty and safety system, and is highly recognized by customers
Operators can complete the whole process control in the ground safety area, away from the risks of cab operation and heavy-load misoperation, and completely avoid safety hazards of load tipping and boom collision
2. Efficiency Improvement:
A single operator can complete the full heavy-load lifting workflow independently without ground command cooperation, the overall work efficiency is improved by more than 30% in narrow construction sites
3. Labor Saving:
Reduce 1-2 ground command personnel, greatly reduce labor and management costs for construction projects
4. Customer Feedback:
The remote controller is precise and smooth in operation, stable in signal and anti-interference in complex construction sites, adapts to narrow space operation, the modification scheme does not affect the original vehicle warranty and safety system, and is highly recognized by customers
Perfect Fit for Hidrokon HK 165 K7+L5 16-ton Dual-Knuckle Boom Crane
This custom wireless remote control upgrade is designed specifically for your Turkish Hidrokon HK 165 K7+L5 heavy-duty knuckle boom crane, delivering seamless integration with the original hydraulic and safety system, no damage to the original vehicle warranty.
Ground Control, Zero Heavy-Load Operation Risks
Eliminate cab blind spots and heavy-load misoperation risks entirely. Operate your crane safely from the ground, with a full view of the dual booms, load and surrounding obstacles for precise, error-free lifting every time.
Single-Person Operation, 30%+ Faster Work
Cut out the need for ground command staff. One operator can handle the full heavy-load lifting workflow independently, slashing labor costs and boosting overall job efficiency by over 30% in narrow construction sites.
Universal Fit & Heavy-Duty Design
Works with all major brands of heavy-duty truck-mounted knuckle boom cranes, with IP67 waterproof and dustproof design that stands up to harsh outdoor construction site working conditions.
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